Also, the Dewalt series drill bit set might be a great companion for the job. Just cheap HSS bits in a hand drill, no lube, just a dip in water between holes. Slow and steady drilling speed is best when drilling metal. It's relatively cheap and easy to work with, which is good. Step Six: When you start to drill, use a low speed and moderate downward pressure on the drill. My guess is this summer you’ll be faced with some DIY project where you need to drill into metal. I stopped after it was clear that it wasn’t going to finish and I believe I could have done a better job of sharpening that one. Let the drill stay in the same position before removing it. High speeds cause too much friction and high heat levels. You will notice that the skills and methods used to make drills vary from when metal to another. You don’t need to make the drill complete at once.

The key is to use the correct bit, drill slow and keep the drill bit COOL.

After identifying the metal, ensure you set it aside from other working tools to avoid confusion. These bits are clearly marked for that purpose on the label and frequently contain cobalt in the steel used to make the bit. The viscosity of the oil helps it to suck up lots of the heat from the steel and drill bit. You don’t need to ask how to drill hardened steel since you have all the answers. You don’t need to tighten the more massive parts since they are steadier on the working surface. 3-IN-ONE Multi-Purpose Oil is enough for lubricating the metal.

It is a process with several series of steps that you should follow consecutively. One is a regular, cheap masonry bit that I’m pretty sure I’ve never used. Here's an 18-volt cordless drill I own that does a fantastic job at drilling steel. The second is a high quality SDS bit that I cut the thickened shank off of to use in a regular drill. A scrap piece of wood to place under the piece of metal being drilled will be very handy. This was actually a tip that I got from a comment on my “Making A Knife” video that I dismissed as something that wouldn’t work. Well, I stand corrected and it’s a good example of how we can discount an idea based on what we think is correct, when it’s always better to take the time and try it first. I have a vast experience in home improvement, and I’m willing to share my expertise with you. Furthermore, make sure to pause between operations to cool down the steel. Also, use a permanent fount pen in case the pencil is not visible on the steel. Also, work lightly and smoothly to avoid damaging the metal. This driller can penetrate any piece of steel with less force. Finish the hole with a 3/8-inch bit. When drilling vertical steel, you'll probably need a helper using an oil can to squirt the oil on the steel at the base of the bit. Professionals use oil when drilling steel. Thank you for visiting drill-guy.com. All the above series of steps are very critical, and you should ensure you don’t jump from step to step. This guide has information on how to drill hardened steel. Steel is the most common metal you’ll find around your home and it’s not as hard to drill through as you might think. Then begin to add more oil at the point where the bit is cutting into the steel. Besides, you can consider spraying water on the composition of metal to supplement the oil. Using a low RPM setting and a steady light pressure will help the bit navigate smoothly through the steel. Also, as a beginner, you should be ready to make several mistakes while drilling, but that is the right way to learn. Always use gloves when using the drill. Sign up to my newsletter to receive expert advice for your home! Caution — Ensure you don’t wipe the metal residual with bare hands since it contains some sharp elements that may cut you. The bits I used were worn out and used in a hammer drill, which would make the carbide more prone to breaking. CLICK HERE to get FREE & FAST BIDS from local handymen in your town to drill your piece of steel. Also, you cannot make a hole in hardened steel using a normal driller since steel is more stringent than the material of the driller.

Ensure that the clamp is strong enough to hold the piece of steel for more stability. This can happen without warning and cause a nasty cut if you’re not careful. You’ll need a sharp nail or center punch tool. If a sharp shard of metal gets in your eye, the trip to the ER will cost you huge money. Besides, choose goggles that are translucent to protect you against the harsh light beams from the working surface. I normally try to have a more open mind, but thought that there’s no way you could get a masonry bit sharp enough to drill into hardened steel. You can use metallic or plastic clamps to hold the metal. Also, in case you are drilling on a painted structure, ensure you put stir sticks between the clamp and the hardened steel to avoid scratches. In case you feel the task is too much for you, remember to call a professional to guide you through the above steps.

Here’s a close up of the tip after “sharpening”.

It works well with Forstner bit, brad point bits, spade bits and hole saws.…, Super Simple Depth Of Cut Gauge For The Table Saw, After I got a new 10" Amana combination table saw blade from Tools Today, I thought it would be nice to have a very convenient way to accurately set the depth of cut, without a…, This has happened to me dozens of times.

Take your time. What are the best drill bits for hardened steel? CLICK THE IMAGE to ORDER THEM NOW.

This step might only apply to the lightweight pieces. Remember to mark correctly the spot you need to drill to avoid many inconveniences. The drilling action can cause the metal to spin rapidly as the drill penetrates the metal. However, you can use high speed if you are working on a larger piece of steel.

Furthermore, ensure that the metal is in good condition before initiating the next step.

These two varieties are affordable and are better known for power and reliability. Besides, you need special tools to make drills on a hard metal such as steel. Creating holes on a hardened metal might be tough, hence more noise from the drill bit. It doesn't have to be expensive synthetic oil. Hardened steel is hard to make holes since its molecules are attached firmly to each other. This step is very critical when it comes to drilling any piece of metal. Take the time to WEAR SAFETY GLASSES. STOP and allow the drill bit to cool. Metal cutting oil or standard motor oil will also be required.

Before starting the drill, you should be familiar with the settings of the drill bit. Place the drill bit to the original mark and drill while lubricating the metal. I've used these COBALT bits and they're fantastic.

Including filling a missplaced 10mm and putting a 6mm through it. Nice and slow (~100rpm on the 10mm), plenty of pressure. Step Five: When you’ve determined where you want your hole, try to create a small depression in the metal with your nail or a center punch tool. Sometimes making holes on a metallic structure might be hard if you choose the wrong tools. You need to mark careful where you wish to drill the steel using a pencil and a ruler. CLICK HERE to get Tim's FREE & FUNNY newsletter! Grasp the drill tightly and pay attention. You should consider the above drill bits if you want to get the right results.

when drilling you more likely to cut your hand with a sharp metal object or get hot metal chips in your hand and get blisters. It might be possible to make holes on hardened steel using an emery disk but not an angle grinder. Step Two: If the piece of metal you intend to drill is thin and lightweight, you may want to clamp it securely to the piece of wood. Use clean motor oil. Holding the drill in the right direction is more significant than you may think. The steel should be firm and tight on your working table before drawing the cutting mark. You need to control the speed of the drill to get accurate results. Step Three: If you’re drilling a large diameter hole, say 3/8-inch or larger, you’ll want to drill smaller pilot holes first in the metal. Starting at a slower speed will enhance your control over the task. Step Seven: If you notice any smoke, you’re drilling too fast or not using enough oil to lubricate the drilling process.

CLICK THE IMAGE TO BUY IT NOW. My name is Jacob P. Kelley, the author and founder of this site. Hello.

Start with a 1/8-inch hole and then next use a 1/4-inch bit to enlarge the hole. Use oil to reduce the friction between the drill bit and the hardened piece of steel. Metals produce some poisonous gases when heated; hence you need to take more caution. Try to practice first on smaller pieces of metal. Follow the steps below for more information. An email asking if I had anything on sharpening forstner bits prompted this shop tip. Heat can and will damage drill bits. And the drilled bit may remain hot.​​​​​​​​. Repeat the stage with a drill bit of larger diameter for more efficiency. Not perfect, but it didn’t have any problem drilling through the 1/4″ thick hardened steel chisel I used for the test: The second, unfinished hole is from the SDS bit.

Use a soft piece of cloth to wipe away shrapnel and excess lubricant from drilling. Finish the hole with a 3/8-inch bit. It is advisable to wear goggles for the protection of your eyes. After identifying the metal, ensure you set it aside from other working tools to avoid confusion. Besides, you should consider the diameter of the drill bit when making the mark. Also, hold the drill bit in a straight way to avoid making crooked drills. It also has defects and knots, which is not so good, especially if the…, For a general tune-up of a blade that is starting to get dull, I use a diamond grit honing stick that has been attached to this angled piece of wood: I just used double sided…, Drilling Straight Making straight holes with a hand-held drill can be tricky, but here's an effective method that I've been using. Titanium tip drill bits, lots of them, Good quality cutting oil. They include: Creating holes on metal, especially when using a drill bit might be dangerous if you don’t have protective attires. Step One: Gather a power drill that has adjustable speeds. We respect your email privacy. If you notice that you are breaking to the other side of the drill, interrupt the bit to gain more power. P.S. The welds were cooled rapidly too as a result of being firmly clamped to a steel block. Complete the form below and each week you'll get: Unsubscribe at any time. and a drill with a max speed of about 650 rpm turning at about 400. Collect the dripping oil with a container or paper towels. CLICK HERE to get FREE & FAST BIDS from local handymen in your town to drill your piece of steel.

I did some searching online to see what was ... After I posted my video on sharpening carbide tipped saw blades by hand, I had a lot of comments about what I used for cleaning th... For a general tune-up of a blade that is starting to get dull, I use a diamond grit honing stick that has been attached to this an... We use cookies to ensure that we give you the best experience on our website. You don’t have to damage your eardrums while making drills on the metal surfaces. It’s vital you have a variable-speed drill and very sharp drill bits. Step Eight: When the drill bit is about to break through the other side of the metal, it can grab onto the metal causing the drill to twist in your hand or cause the metal to spin. It's only a bit slower going through the weld than the mild. One-quarter-inch steel plate is a challenge, but you can do it. Welded steel is harder than the surrounding steel. The first tool you need to consider for the task is the cobalt drill bit set series. A small hole will attract your attention to the task; hence there are high chances for making quality holes. Let me know how you do! Apart from wearing protective garments, you need to take extra caution when dealing with hardened steel.

Step Four: Drilling into metal, especially metal over 1/4-inch thick, can create lots of heat and friction. The reason why you need to use a slower speed at the initial rate is to make a small hole. best drill bit for drilling hardened steel. I stopped after it was clear that it wasn’t going to finish and I believe I could have done a better job of sharpening that one.